Photo
Model: SL-FCZF
Large flat panels move from the stack to the production line through an overhead vacuum lifting system that picks, travels, and places each workpiece onto the integrated roller conveyor. The four-leg frame keeps the handling path organized above the conveying area, while different suction configurations accommodate varying panel surfaces and handling requirements.
Application Materials:
Application Scenarios:
The frame type loading and unloading machine automates panel pickup and placement with a four-leg overhead structure, vacuum suction assembly, and integrated roller conveyor. You can move large flat workpieces between a stack and the production line without repeated manual lifting. The lifting arm creates vacuum at the suction points, raises the panel, travels along the frame, and releases it at the required position for the next conveying step.
Different panel surfaces require different contact arrangements. Before configuration, you can confirm:
The standard SL-FCZF1300 processes panels from 600 to 1280 mm wide and 600 to 2600 mm long. Maximum stacking height is 1300 mm, while the bare conveyor height is 850 mm. Listed average working speed is 3–5 pieces per minute.
The suction assembly spreads contact points across the workpiece instead of concentrating lifting force in one small area. Available configurations include silicone disc suction cups, sponge disc suction cups, and sponge strip suction units. You can select the contact arrangement around the panel surface and handling requirement.
Once the suction points contact the panel, the pneumatic system generates negative pressure and lifts the workpiece from the stack. The arm then travels along the guide structure to the placement position. Vacuum release completes the transfer before the roller conveyor moves the panel onward.
The integrated frame places the lifting structure, roller conveyor, and electrical control components within one handling station. You can connect it with an automatic conveyor system when the line also requires centering, turning, lifting, or downstream transfer.
For surface-finishing projects, the loading station can feed panels into suitable coating line configurations and can also receive finished workpieces at the discharge end when the process layout requires automatic unloading.
The standard machine uses 0.6 MPa air pressure, 5 kW full power, and a four-leg frame with an overall size of 3600 × 2850 × 4300 mm. Suction capacity depends on the selected pickup components, with separate specifications for silicone discs, sponge discs, and sponge strips.
The final handling configuration can follow the panel dimensions, stack position, transfer distance, suction contact requirement, and available floor space. This keeps pickup, travel, placement, and conveying coordinated within the actual production route.
Custom frame-type loading and unloading machines of different sizes are available for various products, and the parameters will vary accordingly. Please contact us.
This loading and unloading machine has an integrated structure. The centering conveyor and electrical control cabinet are inherent components of the entire machine. Adopting a compact overall structure and centralized wiring layout eliminates on-site assembly and connection work between the conveyor and the electrical control cabinet. It saves space and on-site installation time, facilitates wiring protection and daily maintenance.
The suction parts are evenly arranged to form a balanced suction force on the entire surface of the board. It can prevent indentation deformation caused by concentrated point pressure when handling thin or easily deformed panels. By uniformly distributing the vacuum pressure, the instability caused by edge warping and corner leakage is effectively mitigated, ensuring safe and smooth operation throughout the entire loading and unloading process.
The stainless steel conveying rollers are fully wrapped with high-quality rubber. This soft rubber surface effectively prevents scratches to the workpiece during conveying. Meanwhile, the rubber layer offers good shock absorption and noise-reduction performance, reducing the operating noise of the entire machine and extending the service life of both the rollers and the conveyed products. The automatic centering mechanism automatically aligns the incoming workpiece.
The frame-type loading and unloading machine is equipped with original ABBA linear guide rails as the core sliding guide components for the dual-axis moving structure. It can make the arm maintain smooth, jitter-free movement under long-hour, high-speed operation. Its high positional accuracy and excellent anti-deformation performance greatly extend the equipment's overall service life.
The frame-type loading and unloading machine is equipped with high-quality signal-controlled switch AIRTAC solenoid valves to precisely control the opening and closing of vacuum and air pipelines. The stable air path control effectively eliminates lag during product picking and placement, reduces the risk of mechanical collisions, and improves the machine's overall operational stability.
This high-performance, durable CTM vacuum generator provides stable negative pressure throughout the entire suction system. It can quickly generate sufficient airflow under vacuum in a short response time, providing strong and uniform suction. It also prevents micro-vacuum adhesion at the contact surface between stacked panels and prevents the machine from picking up two boards at once.
The frame-type loading and unloading machine has an exclusive air storage tank to balance the system air pressure. It offsets pressure fluctuations during rapid on-off cycling of pneumatic components, ensures stable operating pressure for vacuum adsorption units, prevents insufficient suction force, reduces pneumatic impact, and improves the reliability and smoothness of the entire pneumatic circuit.
When your substrate, coating, or space is unusual, or when you have unique technical requirements, our custom services may be the best way to help you achieve your goals.
Please leave your email address, and we will share with you new product releases, case study videos, customized automatic coating solutions, and other essential updates you won't want to miss!
