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Model: SL-TSP-W-3D
Load the workpiece onto either rotating table and start with its actual geometry, not a preset outline. The external HIKROBOT scanner captures contours, dimensions, position, and internal openings, then transfers the data into an automatically generated spray path. Five-axis motion follows the scanned shape while the second table remains available for workpiece changeover.
Application Materials:
Application Coatings:
The 3D scanning automatic spray machine begins with workpiece recognition before coating starts. HIKROBOT vision technology captures the outer contour, dimensions, position, and internal openings of each part. The control system converts the scanned data into processing information, allowing different product shapes to enter the same spraying workflow without manually rebuilding every spray path.
The automatic spraying machine adapts the coating path according to the actual geometry of the workpiece. This makes it suitable for parts with changing profiles, irregular surfaces, and complex structures.
After scanning is completed, the touchscreen displays the detected shape and related processing information. The generated data becomes the reference for five-axis spraying movement.
The system supports:
Different product geometries can run through the same machine workflow without depending on one permanently fixed trajectory. This flexibility allows production changes without rebuilding spray programs from the beginning.
Two rotating and turnover tables separate spraying and preparation operations. While one table remains inside the spraying area, the second table provides space for loading, unloading, or preparing the next workpiece.
Motor-driven indexing beneath each platform changes the workpiece orientation relative to the spray head. The five-axis mechanism then reaches additional edges and surfaces by adjusting the spray direction according to the part position.
This working method keeps the spraying process continuous by reducing downtime during workpiece changeover.
Servo-controlled axes move the spray head through linear travel and angular adjustment according to the scanned geometry. A HIWIN linear guide supports long-axis movement, while the integrated spray-head assembly changes position and angle around shaped surfaces and thicker edges.
The automatic spray machine keeps the spray head aligned with the workpiece as the profile changes. Curved and irregular components can be processed without being limited to a flat-panel spraying pattern.
The spraying system uses a GRACO medium-pressure Air-Mix gun with a 30:1 plunger pump. The spray gun combines coating pressure and atomizing air to create a controlled spray pattern during movement.
The pump maintains stable coating supply while the motion system controls spray direction and coverage. This coordination keeps material delivery synchronized with the programmed spraying path.
For a wider finishing process, the cell can operate together with other spray painting equipment and suitable drying processes. When production requires predefined spraying paths for repeated parts instead of automatic geometry recognition, a five-axis spray painting machine can support that workflow.
Custom automatic spray machines of different sizes are available for various products, and the parameters will vary accordingly. Please contact us.
The new automatic spraying machine is equipped with two rotating workstations, enabling simultaneous loading/unloading of workpieces, 3D scanning, and automated spraying for non-stop operation. With an 8-hour workday, only 1 or 2 general workers are needed to produce 200-300 m² of high-quality products, delivering 50% higher efficiency than traditional manual spraying.
Designed for effortless operation, this brand-new automatic spray machine features an external, independent scanning axis that fully auto-scans product data (position, dimensions, contours, internal voids). It effortlessly recognizes all workpiece shapes (rectangular, polygonal, circular, or custom with undulating curves) and auto-generates processing programs, with zero manual intervention.
One of our top-recommended automatic spraying machines, it features premium-brand hardware and state-of-the-art software control systems. Via multi-axis linkage technology and simulated manual gun fanning, the spray gun easily performs human-like movements. It delivers outstanding coating quality in batch production for various irregular-shaped and thick-edge workpieces.
HIKVISION's 3D scanning camera and intelligent control system work in tandem to accurately detect workpiece contours and positioning in real time, while dynamically adjusting the spraying paths for complex-shaped components.
The color, responsive touchscreen intuitively displays the shape, data, and operational status of scanned workpieces, thereby simplifying complex procedures. It supports graphic saving, batch file editing, copy-paste and USB connectivity.
GRACO's adjustable medium-pressure air-mix spray gun, a world-renowned premium brand product, features uniform atomization and soft spraying. It minimizes overspray rebound, and achieves superior coating quality while saving paint.
The durable GRACO Merkur plunger pump features a 30:1 pressure ratio, with fast switching and recovery performance. It delivers a uniform, thick coating and effectively prevents spray unevenness caused by pressure fluctuations.
HIWIN's quiet, heavy-load straight guide rails ensure fast spraying, long-distance operation, and smooth, stable work for 24 hours. The ISHAN automatic lubrication device regularly injects fresh lubricant and removes waste, ensuring optimal rail performance.
The 5th-generation fine-integrated spray head reduces the number of wire connections, upgrades the traditional A- and B-axis structure, and increases the spray head's load-bearing capacity, making spray motion lighter and maintenance easier.
All axes are driven by independent servo motors with absolute-value control, ensuring accurate spray motion and speed control, whether operating independently or cooperatively, reducing programming effort and potential faults.
The motor cooperates with fine cam indexers, enabling the working table to rotate smoothly, quietly, and stably. The damping mechanism slows down at the beginning and end stages to ensure the carried products maintain their positions.
When your substrate, coating, or space is unusual, or when you have unique technical requirements, our custom services may be the best way to help you achieve your goals.
Customize automatic spraying machines to fit the dimensions of your products and spaces.
Customize automatic spraying machines to fit different coatings and budgets.
Customize automatic spraying machines to fit different coatings and budgets.
Customize automatic spraying machines for different products and applications.
Customize automatic spraying machines for different application requirements.
Customize automatic spraying machines to optimize electricity consumption across different countries.
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